Servizi di manutenzione predittiva per il settore automobilistico

ISE supports strategic companies in the automotive industry to upgrade the performance of their equipment increasing their reliability and lowering maintenance costs. The leading companies in the automotive sector, in order to be able to support the growing market, must arrange for plants to be more and more efficient and able to guaranty high quality levels and a competitive cost of the product.

PdM, Condition Monitoring

ISE’s predictive maintenance activities aim to prevent breakages thanks to Condition Monitoring plans up to training and service.

These are the most important activities:

Vibration monitoring  HVAC, Utilities, production machinery
Static and dynamic electrical analysis on high criticality motors
Ultrasound measurements for energy saving (air leakages, malfunction of condensate traps, ecc.)
Thermography on electrical plants
Videoendoscopic analysis of gearboxes, heat exchangers, ecc.
Oil analysis compressors, gearboxes, ecc.
Specific measurements process and troubleshooting

 Reliability, Maintenance Management

ISE’s Reliability and Maintenance Management activities aim to improve the OEE of  production lines and ensure the safety and quality of products.

ISE’s technical experts offer their know how to improve production machinery performances and reduce maintenance costs by implementing TPM (Total Productive Maintenance) and other working systems to improve proceses like Maintenance Planning & Scheduling and RCA (Root Cause Analysis).
The most important characteristic of ISE’s consulting project is to assure that at least 10-15% is dedicated to classroom training and focusing on an  85-90% on onsite coaching and guidance.

It is common to start from  Reliability Assessment, to be extended to a Reliability Master Plan, necessary to define the priorities regarding all improvement plans in all the different areas:

Preventive Maintenance Optimization
TPM Implementation
RCA (Root Cause Analysis)
Spare part Management
EAM/CMMS Software management
Equipment Criticality Analysis
RCM (Reliability Centered Maintenance)
FMECA (Failure Mode Effect and Criticality Analysis)